Fiber-To-The-Home Cable Manufacturing Line – Advanced Production System
Were you aware that up-to-date fiber optic cabling setups are capable of running at velocities of up to 190 m/min? This incredible efficiency is made possible by innovative manufacturing solutions tailored to swift manufacturing.
These configurations are constructed to handle multiple wire variants, including drop cables and firmly insulated cables. The streamlined form factor, commonly less than twenty-six meters, makes them ideal for modern facilities.
Incorporation into automated manufacturing systems guarantees seamless performance. Via MES/ERP connectivity, these fiber secondary coating line production lines deliver unmatched exactness and performance. This renders them the leading option for enterprises seeking to lead in the telecommunication sector.
FTTH Cable Fabrication System Introduction
Streamlined production systems are crucial for satisfying the rising demand for dependable links. These systems are designed to create high-quality light-transmitting wires that drive current communication infrastructures. With advanced technology, they guarantee exactness and rapidity in every step of the manufacturing process.
Defining the FTTH Production Line
The FTTH manufacturing line is an integrated system for manufacturing fiber-to-the-home drop cables. These cables consist of bare fibers reinforced with metal or fiber-reinforced polymer, combined with protective sheathing. This produces a durable and efficient solution for fast digital connectivity.
It supports multiple substances, such as PVC, LSZH, and PE resins. Such adaptability guarantees it accommodates varied market demands. Additionally, the four-head fiber discharge system offers precise tension control, maintaining precision up to ±0.05N.
Why Choose Our Advanced Manufacturing System?
Our machinery excels for its precision and efficiency. Here’s why it’s a top choice:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Supports LSZH, PVC, and PE sheath materials for versatile applications
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
Such attributes guarantee streamlined functionality and premium production. Thus, it becomes the optimal option for enterprises aiming to stay ahead in the fiber optic industry.
Highlights of Our FTTH Manufacturing System
Modern manufacturing systems are revolutionizing the way fiber optic cables are produced. Our advanced equipment integrates accuracy, productivity, and innovative solutions to yield superior outputs. Here are the key characteristics establishing our system’s industry-leading status.
Exact Extrusion Unit with Fine-tuning Head
At the heart of our system is a specialized 50mm extruder designed for precise material distribution. It secures steady standards throughout each cable produced. The modifiable head supports smooth personalization, catering to various materials like PVC, LSZH, and PE polymers.
Equipped with OMRON heat management, the system ensures temperature exactness to ±1°C. This level of precision guarantees optimal performance and reduces waste, making it a cost-effective solution for manufacturers.
Powered Fiber Unwinding and Tension Regulation
The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.
This aspect is especially advantageous in fabricating premium fiber wires, as it ensures consistent tension throughout the process.
Automated Take-Up and Line-Receiving System
Our two-shaft collection mechanism accommodates spools between PN400 and PN630, ensuring versatility across different production demands. Its self-operating reel collection removes manual intervention, thereby cutting processing time and minimizing workforce expense.
Additionally, the X-type laser diameter gauge provides real-time quality control, guaranteeing that all cables conform to exacting criteria, delivering reliable and durable products.
State-of-the-art Technology Powering the Production Process
Cutting-edge technology is reshaping the fiber optic manufacturing process. Our equipment is engineered to provide exactness, consistency, and productivity, to achieve optimal outcomes on all orders. Outlined below are the breakthrough characteristics that distinguish our apparatus.
International Industrial Computer Control System
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. This technology ensures seamless operations and real-time monitoring. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.
With energy use as low as 35KW/h during routine activity, our equipment is energy-efficient. Such efficiency lowers running expenses while upholding excellent functionality. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
High Stability and Reliability with Famous Brand Components
Our system incorporates premium components from renowned brands like OMRON controllers and international motors chosen for their durability and precision, ensuring long-term reliability.
Incorporating reinforced steel wires with cutting-edge FIMT handling processes enhances rigidity and steadiness, so that each fiber cable complies with strict quality and functionality standards.
Integration with MES and ERP Systems
This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. Such integration secures openness and streamlined functionality during production.
Companies are enabled to track performance data, refine processes, and minimize resource loss, rendering it a savvy option for today’s industrial plants.
| Feature | Benefit |
|---|---|
| FiberCAN-based Control Module | Accurate control and immediate supervision |
| 35KW/h Operational Energy Use | Low-cost energy performance |
| Nine-meter Cable Storage | Continuous production |
| OMRON Controllers | Reliable and exact performance |
| ERP System Compatibility | Instantaneous monitoring |
Applications of FTTH Cable Production Line
Innovative manufacturing systems are transforming the way we create reliable fiber optic solutions. They cater to a broad range of industrial demands, ensuring adaptability and accuracy across usages. Let’s examine the main functions served by this innovative machinery.
Producing FTTH Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Key features include:
- Combined FRP and diminutive steel wire payout to enhance strength
- Movable mold assistance to swiftly alter configurations
- Suitability for indoor and outdoor use
Manufacturing Tight Buffered and Loose Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Tailored Options for Diverse Cable Configurations
Versatility characterizes our manufacturing process. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Key Gains from Our FTTH Production Line
Choosing state-of-the-art production solutions yields numerous benefits to companies in the fiber optics industry. They are engineered for operational efficiency, cost reduction, and superior product output. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Improved Operational Speed and Yield
Our machinery operates at high velocity, reaching 7-9km/h outputs as per fiber secondary coating line cable size, allowing businesses to meet growing demands without compromising quality. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.
Budget-friendly Fiber Optic Setup Solutions
Operating at a reduced 35KW/h, our machinery significantly cuts running costs. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Consistent and Uniform Cable Finishing
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, minimizing additional loss to ≤0.02dB/km, ensuring top performance. The use of steel reinforcement adds durability, making the cables suitable for various applications.
| Feature | Value Proposition |
|---|---|
| High-Speed Production | High productivity |
| Efficient Power Usage | Lower energy costs |
| Minimal Signal Loss | Enhanced signal quality |
| Optimal Operator Work Level | User-friendly setup |
Final Thoughts
Advanced fiber optic manufacturing systems are setting new standards in the industry. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.
With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.
Prepared to revolutionize your production line? Get in touch to learn about bespoke solutions designed for you. Experience the future of fiber optic technology with our industry-leading systems.